What you need to know about Gypsum Plaster?
In recent years, the construction sector
has witnessed new trends, technological advancements and innovations across
different applications.
They are all aimed at making construction
faster and deliver high performance. Gypsum has proved to be a miraculous
material that helps in interior construction.
Gypsum surface plaster is one form, which
has caught the attention on the sector and is growing in popularity.
The oldest example of usage of gypsum is
found in the Pyramids of Giza in Egypt which were lined with gypsum stucco
plaster centuries ago.
These are still intact, and are proof of
the durability and performance of this product.
If you’re in search of a reputed Gypsum plater of paris manufacturer in Rajasthan, then
you need to contact them immediately.
A highly reputed Gypsum manufacturer will
offer you services that are highly very genuine and cost effective.
What is Gypsum?
Gypsum is a light weight material which is
formed as the result of evaporating sea water in massive prehistoric basins.
In terms of chemical composition, it is
Calcium Sulphate Di-hydrate and it contains twenty one percent of water.
Gypsum products have been used for centuries
in the construction space. They’re the material of choice because of gypsum’s
unique properties.
It has excellent insulation properties both
thermal and acoustic & offer moisture resistance, very good passive fire
protection, impact resistance when used in combination with the right systems.
What is Gypsum Plaster?
When a wall is constructed with brick or
block, they’re finished with a coat of plaster which is called internal
plastering.
Internal plastering has been done
traditionally through a process of sand-cement plastering finished with Plaster
of Paris pruning.
This is a two stage process and involves
multiple elements like cement, sand, and water which is mixed onsite.
This form of plastering is slowly being replaced
by a single coat application of gypsum plaster.
Actually, gypsum plaster is a replacement
of two processes:
(i) POP punning & (ii) sand cement
plastering.
Under controlled temperature, Gypsum
plaster is produced as a result of calcinations of the raw gypsum in an
automatic kettle.
Sand Cement Vs Gypsum Plaster ~
Ingredients
Sand Cement Plaster Gypsum Plaster
(i)
Cement Gyproc One Coat Elite –
25 Kg Bag
(ii)
Sand Water
(iii)
Water
(iv)
POP/Putty
Sand
Cement Vs Gypsum ~ Material Preparation
Sand Cement Plaster Gypsum Plaster
(i)
Screen Sand Quality checked, 25
kg bags ready to use
(ii)
Wash Sand Mixing in cans –
ensures zero wastage
(iii)
Site mixing
(iv)
No quality control
Sand Cement Vs Gypsum ~ Application
Sand Cement Plaster Gypsum Plaster
(i)
Sand Cement Plaster is applied
within Level Patches (Level Dabs) which does not ensure line & level
surfaces.
(ii)
Gypsum Plaster is applied
within level strips which ensure line & level surfaces.
Sand Cement Vs Gypsum ~ Post
Application
Sand Cement Plaster Gypsum Plaster
(i)
Water curing for 7 days minimum
No Water Curing
(ii)
Coat of levelling material
required before painting (POP) Dries in 3 days
(iii)
Attains full strength after 28
days Start painting directly
Sand Cement Vs Gypsum Plaster ~
Smooth Crack Free Surface
Sand Cement Plaster Gypsum Plaster
(i)
Shrinkage Cracks No shrinkage
cracks
(ii)
Increases thickness up to 50mm
Thickness of wall lining limited to 15-20 mm
(iii)
Cannot achieve Line, Level
& Right angle corners Perfect line and level achievable
Sand Cement Vs Gypsum Plaster ~
Finishing
Sand Cement Plaster
(i)
Need to use POP to finish
(ii)
With POP – cracking of surfaces
occurs
(iii)
POP – Increases the thickness
of wall (20-30mm) & reduces the carpet area substantially
(iv)
POP – Wastage is as high as
30-40%
Gypsum Plaster
(i)
Direct application on brick,
block or RCC, no separate finishing product required
(ii)
Perfect Line and level with
sharp corners and edges
(iii)
Smooth finish
(iv)
Ready to paint
Benefits to the end customer:
1. No shrinkage cracks on walls and
ceilings
2. Perfectly lined, levelled, smooth walls
3. Saving on electricity used for air
conditioning as gypsum has very low thermal conductivity
4. Reduction in the time required for
plastering and this helps in timely possession of homes
Conclusion:
In the last few years, gypsum plaster has
become the solution of choice for all leading builders particularly in Mumbai
and Pune.
It is now starting to catch on with
developers in other cities like Hyderabad, Chennai, Bangalore, and Delhi.
For a majority of projects, many builders
like K Raheja, Magarpatta, Lodha, Hiranandani, Oberoi, Rohan, HCC, and
Rustomjee have adopted this method of plastering for its sheer convenience over
traditional plastering and aesthetic appeal.
About Author:
Garg Brothers and plasters industry is a
well known gypsum pop manufacturer in Rajasthan. We are one of the leading manufacturers and distributors of
Plaster Of Paris.
Our premium quality of Plaster of Paris
(P.O.P) is widely utilised in India and soon we’re going to promote it
throughout the world.
All our exclusive products are highly
admired by our honoured clients in the quality and price cautious market.
Manufactured Sand with the granule thickness of 0 - 2.36 mm is suitable for all plastering purposes and is used across all segments such as Independent Houses, Apartments and other Residential & Commercial Projects. Plastering sand need not be filtered again at site hence it can be used directly to prepare the mortar which saves labour time and money.
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