Fly Ash Bricks manufacturing – 10 points you need to know

Now-a-days people of India have slowly adapted the green brick technology i.e. (Fly ash Bricks) which is a savior of our mother nature for years to come.

Also, in order to get some fine quality fly ash bricks, you need to contact a reputed flyash bricks gypsum manufacturer who can offer you quality items at genuine price.

Now check out some precise points on this good money making business and some do’s and don’ts regarding fly ashbricks manufacturing process.

1.      Land Requirement:

One should possess minimum 1/2 acres of factory campus to start this business (though half acre is OK, 1 acre is perfect to stock and curing the bricks)

2.      Factory Location:

Set up your Factory Premises within hundred KM radius for the sake of fly ash quota approval from EB.

3.      Availability of Water:

Obviously you need plenty of water to facilitate the process of fly ash brick manufacturing, so it is better you setup your factory where you have easy access of water.

4.      Environmental Issues:

Unloading Fly ash and storing it in open space causes huge air pollution to the environment.

Make sure your factory campus is not surrounded by residential area or any other factories which manufacture sensitive products.

Some Big shots in this business use Silo’s to store fly ash to prevent such complication (though it’s optional)

5.      Total Project worth:

The total worth of this project including machinery, plant, and working capital is estimated to be approximately Rs.30, 00,000.

This estimation is based on machineries with production capacity of 12,000 Bricks/ shift. This estimate doesn’t include the cost of diesel power generator.

6.      Cement Manufacturers-Potential Competitors:

Cement manufacturers install Giant Silo’s at their own cost in Thermal Power Plants to collect the fly ash accumulated.

They may get the major share of fly ash from Thermal Power Plants, the fly ash bricks gypsum manufacturers frequently fight for their share judicially.

Some Cement manufactures mix fifteen percent of fly ash to their cement. So, it is clearly obvious that one should possess fly ash quota from EB to run the factory without any interruption.

7.      Labor:

Availability of labor is a big problem now-a-days in growing India.

As the Production process comprises of labor intensive works and dusty wok environment, it is hard to find suitable labourers for this industry.

Any ways, workers can be convinced by offering high pay and some incentives.

8.      Profit Factor:

In this business the profit factor differs from place to place, however you could make minimum Rs.1 per brick as profit for sure.

Availability of labor, sufficient power supplies from grid, Raw materials at low cost are the factors which directly impact the profit margin of fly ash bricks manufacturing business.

9.      Fly ash availability:

‘Success’ in this business is subject to the availability of fly ash from Thermal power plants. Before you get in to this business you should conduct a thorough market research for availability of fly ash.

Though fly ash is available through black market dealers, it’s wise to get fly ash quota as soon as possible to continue to survive in the market.

10.  Machineries- Heart of the industry:

Purchase machineries from a well-established company. Obviously when you start production, you would require frequent tune-ups and regular maintenance.

Only experts in this field would offer you such a good service to keep you in winning track. New companies provide you some best discounts, but their products are definitely subject to some risks.

Rotary type Hydraulic machines are recommended for new entrepreneurs who want cost effective and productive machines.

Conclusion:

1.       Flyash bricks are light weighted compared to clay bricks: so it’s suitable for multi storey building. Less weight means less stress on building, and safety assured.

2.       Low absorption of heat, fly ash bricks gypsum: absorbs less heat than normal bricks; it keeps your building cool even in the summer.

3.       Uniform shape –no plastering is needed if used for compound wall or go downs.

4.       Less mortar is required in construction, as all bricks are machine made and even in shape.

5.       High compressive strength compared to normal bricks. No more wastage during transport.

6.       Less porous, absorbs very little water, whereas burnt clay bricks absorbs more water during construction. Keeps your building strong during rainy season.

About Author:

Gypsona Plaster is a well known Fly ash bricks gypsum manufacturer in Rajasthan. We are occupied in processing and supplying of excellence variety of Gypsum Fly Ash Bricks.

Our offered bricks are highly rough in nature and are in great demand for their features like precise dimension and rigid edifice.

These are obtainable in a variety of shapes and dimension and can be availed at very affordable prices.